StepFeeders

Custom Step Feeders from Bellco Feeders

Low-Noise Solutions for Component Handling

Precision and Reliability in Part Handling

Step feeders offer a compact, low-noise, and low-maintenance alternative to traditional bowl feeders. Ideal for many applications, they efficiently handle and orient components without the need for auxiliary tools or air systems.

How Step Feeders Work

Bulk Supply and Integration: Step feeders start by receiving parts in bulk, which are then collected in an integrated hopper. This design minimizes noise and maintenance compared to bowl feeders.

Elevator System and Waterfall Effect: The parts are transported upwards via an elevator system. This creates a controlled “waterfall” effect, which is the initial phase in the process of singulating and orienting the components. The gentle, yet effective movement helps ensure that parts are properly spaced and aligned before moving to the next stage.

Controlled Delivery: The step feeder then dispenses the parts in small, precise arrays, providing a controlled flow of components to the subsequent processing steps. This controlled delivery is crucial for maintaining accuracy and efficiency in the manufacturing process.

Customizable and Configurable Solutions

Step feeders are highly adaptable to various manufacturing needs:

  • Configurable Batches: The batch size and frequency at which parts are delivered can be fully customized. This flexibility allows for precise control over the supply of components.
  • Additional Processing Steps: We can integrate additional processing steps into the separation and control mechanisms according to your specific requirements, enhancing functionality and efficiency.

Our Standard Package Includes:

Intelligent Controllers
All our step feeders are equipped with digital variable frequency intelligent controllers, which are simple to operate and maintain. Our controllers are housed in a latched controller box to prohibit dust buildup and assist in preventing operator tampering. We also offer an option for automatic machine PLC connectivity.
Parts Hopper
Our step feeder design includes a stainless steel parts hopper to automatically supply parts to the steps. The conveyor has a wide opening to allow for easy addition of parts and is angled towards the step, which allows gravity to assist with gentle parts movement and minimizes unnecessary wear on the parts.

Additional Details

Step feeders offer numerous benefits over conventional vibratory bowl feeders:

  • Handle fasteners and small components faster and gentler
  • Low noise emissions
  • Low susceptibility to soiling - for our products, we use high-quality stainless steel, a standard 1” ground steel base plate with a nickel-plating finish
  • More room for improvement - more space for camera systems and integrated sensors that help with essential part observations
Our Products - STEP Feeders
Step Feeder Featured Image

Solving Potential Issues

What are the most prevalent problems with feeding solutions?

  • Damaged parts when some feeding solutions impair some components and compromise the product line.
  • Recurrent jamming when parts become stuck leads to employee and production downtime to find a solution.


At Bellco Feeders, we address these possible issues. For years before we established our automated solutions on the market, we had been testing and error-proofing our feeding part systems to ensure our clients manufacturing process finished accurately with minimal issues. A dedicated service team is ready to train you to use the equipment and come on-site to help you when needed.

Feeder Accessories

Expertise and Customization at Bellco Feeders

At Bellco Feeders, we are committed to designing step feeders that are durable, reliable, and tailored to meet your specific needs. Factors such as fastener and tool types, torque specifications, and spatial constraints all influence the design and performance of our step feeders.

  • Industry-Specific Solutions: With 20 years of experience working with diverse industries, including medical manufacturing and automotive sectors, our engineers bring a deep understanding of your industry’s requirements. We know what it takes to stay ahead in the competitive landscape and are adept at providing solutions that fit your precise needs.

  • Custom Machinery Experts: We excel in creating custom machinery solutions that address the unique challenges of your production processes. Our expertise ensures that you receive equipment that not only meets but exceeds your expectations.

Whether you're assembling medical devices, personal care products, or other specialized components, Bellco Feeders has the knowledge and experience to deliver step feeders that enhance your manufacturing efficiency and reliability.

Frequently Asked Questions

Are your bowls stainless steel?
Yes, our bowls are constructed from 316 stainless steel. 
Do you stock replacement parts?
Yes, we do. All of our feeding systems are delivered with a full Bill of Material (BOM), and a recommended spare parts list. Any spare parts for your systems can be purchased through Bellco.
How can I schedule service?
Great question, we support our systems wherever they end up. Send us an email to info@bellcofeeders.com or fill out the contact form on our website and a Bellco team member will be in touch soon. 

Ready to Get Started?

We understand the importance of quality components, competitive pricing and on-time deliveries. Our team is available to answer your questions and provide a quote for your custom parts feeding solutions.